Data Sheet of C/C Composite for Airplane Brakes/Disc

1. What is C/C Composite?

Carbon-Carbon (C/C) composite is an advanced material composed of carbon fibers reinforced within a carbon matrix. This unique structure combines high-temperature resistance, exceptional strength-to-weight ratio, and superior thermal conductivity, making it ideal for high-stress applications like aircraft braking systems813. Unlike traditional steel brakes, C/C composites excel in extreme environments, withstanding temperatures up to 2,300°C without deformation or performance degradation.

airplane brake disc-carbon fiber composite-CC-CFC-s

airplane brake disc-carbon fiber composite-CC-CFC-s

2. Key Applications and Performance Features

Applications:

  • Aircraft Brakes: Widely used in commercial, military, and regional aircraft due to lightweight and durability.

  • High-Speed Trains & Automotive: Emerging applications in high-energy braking systems.

Performance Advantages:

  • Lightweight: Density of 1.75–1.80 g/cm³ (23% of steel), reducing aircraft weight by ~40% and improving fuel efficiency.

  • Long Lifespan: 3–7x longer service life than steel brakes, lowering maintenance costs.

  • Thermal Stability: Maintains strength at 775°C and resists oxidation, ensuring reliable performance during repeated takeoffs and landings.

  • Eco-Friendly: Contributes to reduced CO₂ emissions through weight savings and fuel efficiency.

3. Types and Specifications of Aircraft Brake Discs

Types:

  • Carbon-Carbon (C/C) Brakes: Dominant in aviation for their unmatched heat resistance and longevity.

    airplane brake disc-aircraft carbon fiber composite material manufacturer- (2)

    airplane brake disc-aircraft carbon fiber composite material manufacturer- (2)

  • Carbon-Silicon Carbide (C/SiC): Enhanced oxidation resistance for extreme conditions.

  • Carbon-Ceramic Brakes: Emerging technology with high friction stability.

Product Metrics:

  • Dimensions: Customizable per aircraft model (e.g., Boeing 757-200, Airbus A320).

  • Performance:

    • Friction Coefficient: 0.25–0.45 (stable under wet/dry conditions).

    • Wear Rate: <0.1 µm/landing cycle, 50% lower than steel.

  • Price: Competitive costs, ~50–60% of Western alternatives.

4. Custom Manufacturing and Quality Assurance

At CFC Carbon, we specialize in producing tailor-made C/C composite brake discs for global aviation needs. Our capabilities include:

  • Custom Designs: Production based on client drawings or samples.

  • Advanced Testing: X-ray inspection, thermal cycling, and stress analysis to ensure compliance with FAA, EASA, and CAAC standards.

  • Certifications: Hold 11 national patents and PMA (Parts Manufacturer Approval) from the Civil Aviation Administration of China since 2003.

5. Market Leadership and Innovation

As a government-backed enterprise, CFC Carbon pioneered China’s first certified C/C brake discs for Boeing 757 aircraft in 2003, breaking Western monopolies and establishing China as the fourth global producer after the U.S., UK, and France13. Our patented technology, such as “High-Performance C/C Aircraft Brake Material Preparation,” won the 2004 National Technology Invention Award, underscoring our R&D excellence.

6. Sustainability Commitment

CFC Carbon integrates green practices, including recyclable production processes and energy-efficient manufacturing, aligning with global aviation sustainability goals.

7. Why Choose CFC Carbon?

  • Proven Track Record: Decades of expertise in civil and military aviation.

  • Cost-Effective: High-quality products at competitive prices.

  • Rapid Delivery: Streamlined logistics for timely global shipments.

Contact Us:
For custom C/C composite brake solutions, visit www.cfccarbon.com or email info@cfccarbon.com.

Explore CFC Carbon’s high-performance C/C composite brake discs for aviation—engineered for durability, efficiency, and cost savings. Custom solutions available. Data sourced from industry reports, patents, and aviation regulatory bodies. For detailed specifications, visit www.cfccarbon.com.

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CONTACT US

CFC CARBON CO., LTD
ADD: Yizhuang Economic Development Zone, Beijing 100176, China.
Fax: +86 10 80828912
Website: www.cfccarbon.com
Email: potter@cfccarbon.com
Marketing center: +86-18910941489
Human Resources: +86-15313026852